This line features a payoff equipped with an entanglement sensing system, a pre-dry wire drawing block with 9 or 11 dies, and a 3 or 5 spindle wet drawing machine. It also includes an FRP/PP copper coating tank with a rotating skin pass finishing die, a triple deck BB block with a killing arrangement, and a spooler designed for plastic or bulk spools. Additionally, the complete plant comprises a pointing-cum-threading machine, a butt-welding machine, a control panel, and a control desk.
Mig Welding Wire Plant
Overview
ASSOMAC provides a high-speed integrated copper coating line designed for the continuous drawing and inline copper coating of solid welding wires. Our esteemed customers have entrusted us with the task of delivering a modern, high-speed machine that is easy to operate, cost-effective, and minimizes downtime. In response, we revisited our designs and developed several tailored solutions to address customer needs.
Specification
Key Features
- Wet wire drawing concept.
- High-speed, highly efficient belt drive ensures silent and maintenance-free power transmission in the wet drawing machine.
- Durable solid tungsten carbide drawing cones provide a long service life and excellent wire finish quality.
- The copper coating tank is constructed from fiber-reinforced plastic and polypropylene, featuring six or seven chambers with heating arrangements.
- Cast nylon engineered plastic pulleys offer corrosion resistance in the coppering tank.
- Adjustable killing rollers, 11 or 13 each, are positioned in both vertical and horizontal planes to ensure proper casting and helix at both the BB block and spooler.
- Wire accumulation at the BB block allows for uninterrupted operation when the spooler is stopped.
- Pneumatic clamping of spools enhances efficiency at the spooler.
- Traverse system includes variable pitch adjustment using an AC variable drive or variable U hinge traverse.
- The entire plant can be operated by a single person from a centralized control station.
- An optional coating tank with ceramic pulleys and a fume-enclosing top cover is available.
- A high-speed tandem-type machine model is also available as an option, specifically designed for 1.00 mm and 1.20 mm wires with all rotating dies.
Technical Specifications
| Intel Wire Dia | 2.4 - 2.0 mm |
| Finish Wire Dia | 1.6 / 1.2 / 0.8 / 0.6 mm |
| No. of Dies | 1 Dry + 11 Wet + 1 Skin Pass Rotating Die |
| Line Speed* | 8 - 15 mtrs./sec.(Model Dependent) |
| Power Requirement | 10 HP at Pre Drawing Block 60 HP at Wet Drawing 15 HP at BB Block 5 HP at Spooler (Different Spool Diameter Options) |
| Brakes | Pneumatic Disk Brakes on BB Block |
| Drive | Imported Timer Belts & Pulleys, Plain and V-Belts |
| Controls | PLC Controlled or Synchronized A.C. Variable Frequency Drives Panel with Operator Console. |
